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In previous mass fusion splicer models, the V-grooves could become dirty over time because they accumulated debris and glass deposits from splicing. That splicing debris could lead to fibre offsets and high losses if the V-grooves weren’t regularly cleaned, which added to the overall process time, so along with providing application versatility, our replaceable V-grooves make cleanliness issues a thing of the past. Spare replaceable V-grooves are supplied as standard items in the 90R kit.

The 90R’s overall working time has been significantly reduced compared to our previous mass fusion splicer. This is achieved through a combination of improvements, with special attention paid to the reaction times of the automated wind protector and automated heater – ribbon splicer automation only found on a Fujikura machine. The 5-inch colour LCD adjustable touch screen and Active Blade Management Technology (which can simultaneously connect to two CT50 cleavers) boost convenience even more.

Key Features

This is how the 90R minimises downtime and maximises productivity
Automatic wind protector

The 90R’s improved automatic wind protector design reduces overall splice time and can also be used manually according to user preference.

Application versatility

An extensive range of fibre holders means the 90R can handle a range of different applications. Fibre holders are available for single, ribbon - traditional encapsulated, SWR and also pitch conversion.

A battery you can trust

The 90R is powered by a high-capacity lithium-ion battery which provides up to 165 12-fibre splices and heat shrinks.

Pitch conversion system

The 90R can accommodate 200μm fibres (VG12-01-200 V-groove) and 250μm fibres (using the standard VG12-01 V-groove) and allows users to splice any combination of the two. The pitch converter system enables splicing of 200μm and 250μm single-fibres. FH-7012PC pitch convertor fibre holder lets you convert 200μm pitch fibres to 250μm.

Carrying case and work tray

The 90R comes with a redesigned, larger capacity carry case and multifunctional work tray. The 90R is ready to use just by opening the case, but it is also possible to use it on top of the carrying case or just with the work tray. The work tray’s two storage drawers make it easy to stay organised and efficient, and the drawers are large enough to store tools.

RS03 stripping condition control

To save time by smoothing workflow, when a 90R user changes the splice mode (e.g. from 12-fibre ribbon splice mode to SpiderWeb Ribbon® splice), the RS03 ribbon stripper automatically adjusts its heating temperature and time with a wireless command from the splicer.

Active Fusion Control Technology

The 90R analyses both cleave end faces and applies optimal fusion control to deliver a significant reduction in splice loss and less chance of having to rework splices. It also uses real-time fusion parameter control by analysing the fibre brightness intensity during splicing – contributing to stable, low-loss splice results.

Mass fusion technology

The 90R series is suitable for splicing 1 – 16-fibre ribbon, while also being capable of splicing encapsulated ribbon and single-fibres. The wide electrode gap melts the fibre uniformly and because the 90R analyses the arc’s brightness and intensity, it delivers real-time arc discharge control for optimal fusion. The final stage of the splice process benefits from a wide heating area, which gives you quick and easy heating for high fibre count splices. The fast, automated heater works in partnership with the automated wind protector to deliver a reduction in overall working time.

Active Blade Management Control Technology

The 90R and CT50 fibre cleaver are equipped with wireless data connectivity. This capability provides automatic cleaver blade rotation when the 90R judges that the blade is worn. The 90R displays the remaining blade life and informs the user when a blade height change, blade position change, or new blade is required. The 90R can simultaneously connect to two CT50 cleavers.

Technical specification

90R

Mass fusion splicer
FIBRE ALIGNMENT METHOD

Cladding alignment

BATTERY CAPACITY

Approx. 164 splice and heat cycles

SPLICEABLE FIBRE COUNT

12 and 16-fibre ribbon

BATTERY RECHARGE TEMPERATURE RANGE

0 to 30°C

FIBRE TYPE

Single-mode and multi-mode optical fibre

BATTERY STORAGE TEMPERATURE

-20 to 30°C

CLADDING DIAMETER

Approx. 125μm

BATTERY LIFE [6]

Approx. 500 recharge cycles

APPLICABLE COATING SHAPE

Refer to options

LCD DISPLAY

4.9-inch colour TFT touch screen

APPLICABLE COATING CLEAVE LENGTH

10mm

DISPLAY MAGNIFICATION

Approx. 20X (12 ribbon) to 60X (single)

ITU-T G.652 SPLICE LOSS [1]

Avg. 0.05dB

V-GROOVE ILLUMINATION

LED lamp

ITU-T G.651 SPLICE LOSS [1]

Avg. 0.02dB

PC INTERFACE

USB 2.0 Mini B connector

ITU-T G.653 SPLICE LOSS [1]

Avg. 0.08dB

EXTERNAL LED LAMP INTERFACE

USB 2.0 A connector Approx. DC5V, 500mA

ITU-T G.655 SPLICE LOSS [1]

Avg. 0.08dB

RIBBON STRIPPER INTERFACE

Mini DIN 6 pin DC12V, Max. 1A

ITU-T G.657 SPLICE LOSS [1]

Avg. 0.05dB

WIRELESS CONNECTIVITY [7]

Bluetooth® 4.1 LE

SM FAST MODE SPLICE TIME [2]

Avg. 14 to 15 seconds

SPLICE MODE DATA STORAGE

100 splice modes

AUTO MODE SPLICE TIME [2]

Avg. 19 to 20 seconds

HEAT MODE DATA STORAGE

30 heat modes

PROTECTION SLEEVE TYPE

Heat-shrinkable sleeve

SPLICE RESULT DATA STORAGE

10,000 splices

SLEEVE LENGTH

Max. 66mm

SPLICE IMAGE DATA STORAGE

100 images

SLEEVE DIAMETER

Max. 6mm before shrinking

TRIPOD SCREW HOLE

1/4-20UNC

40MM FP-05 MODE HEAT TIME [3]

Avg. 36 to 40 seconds

40MM FP-04 MODE HEAT TIME [3]

Avg. 17 to 19 seconds

SINGLE 40MM MODE HEAT TIME [3]

Avg. 14 to 16 seconds

SINGLE 60MM MODE HEAT TIME [3]

Avg. 13 to 15 seconds

FIBRE TENSILE TEST FORCE

Approx. 2.0N

ELECTRODE LIFE [4]

Approx. 1,500 splices

WIDTH

Approx. 170mm without projection

DEPTH

Approx. 173mm without projection

HEIGHT

Approx. 150mm without projection

WEIGHT

Approx. 2.6kg including battery

OPERATING TEMPERATURE

-10 to 50°C

STORAGE TEMPERATURE

-40 to 80°C

OPERATING HUMIDITY

0 to 95% RH non-condensing

OPERATING ALTITUDE

Max. 3700m

AC ADAPTOR INPUT

AC100 to 240V, 50/60Hz, Max. 1.5A

BATTERY TYPE

Rechargeable lithium-ion

BATTERY OUTPUT

Approx. DC14.4V, 6,380mAh

NOTES

[1] Measured with a cut-back method relevant to ITU-T and IEC standard after splicing Fujikura identical fibres. The average splice loss changes depending on the environmental condition and fibre characteristics. [2] Measured at room temperature. The definition of splice time is from the fibre image appearing on LCD monitor to the estimated loss displayed. The average splice time changes depending on the environmental conditions, fibre type, and fibre characteristics. [3] Measured at room temperature with the AC adapter. The heat time is defined from the start beep sound to the finish beep sound. The average heat time changes depending on the
environmental conditions, sleeve type and battery pack condition. [4] The electrode life changes depending on the environmental conditions, fibre type and splice modes. [5] Test condition (1) Splice and heat time: 1 minute cycle. (2) Using the splicer power save settings. (3) Using a healthy battery. (4) At room temperature. The battery capacity changes when testing with different conditions from the above. [6] The battery capacity decreases to a half after approx. 500 discharge and recharge cycles. The battery life is shortened further when using outside of the storage temperature range, operating temperature range, if completely discharged by storing for a long time without recharging. [7] Bluetooth® mark and logos are the registered trademarks of Bluetooth SIG, Inc.

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